Vacuum belt drive train

ABSTRACT

A belt drive train particularly useful for driving the beater bar of a vacuum cleaner. The drive train includes a driven shaft preferably driven by a motor, a drive shaft preferably connected to a beater bar and including a driven pulley, and an inelastic belt coupling the drive shaft to the driven shaft. Both the drive shaft and the driven shaft are supported on bearings. At least one of the bearing is mounted in a deflecting bearing mount so that the shaft supported by the bearing can be moved relative to the housing. As a result of this construction, the drive shaft and the driven shaft can be moved closer to one another to allow the inelastic belt to be passed over the drive shaft and the driven shaft. The elasticity of the deflecting bearing mount then causes a belt tension sufficient to allow the drive shaft to drive the driven shaft through the belt. The drive train can also include one or more self aligning sleeve bearings to compensate for the unbalanced belt tension force. The sleeve bearings include a shaft support surface, an outer periphery and a deflecting element supporting the shaft support surface on the outer periphery.

FIELD OF THE INVENTION

The present invention relates to an improved bearing and bearing mountfor a belt driven system. The improved support is particularly useful insupporting the motor shaft and brush roller shaft of a conventionalstand up type vacuum cleaner.

BACKGROUND OF THE INVENTION

Many stand-up type vacuum cleaners have a power head unit which includesa rotating brush driven by an electric motor via an elastic belt whichis typically formed of rubber or the like. An example of a conventionalsystem is shown in FIG. 1.

As shown in FIG. 1, the power head includes a housing 10, wheels (notshown), a suction hose which enters through an outlet 14, an electricmotor 20 secured to the housing by mounting screws 23, and a brushroller or beater bar 30. A pair of shafts ends 32 extend outward fromthe axial ends of the beater bar 30. Each shaft end 32 is supported in amounting plate 37 secured in a mounting groove 36 via rubber mounts 35.Typically a brush roll pulley 33 is rotatably secured to a shaft end 32which is predictably referred to as the pulley end. A motor drive 27extends from the motor 20. An elastic belt 40 loops around the motordrive shaft 27 and the brush roll pulley 33. Typically, the brush rollpulley 33 has a larger diameter than the motor drive shaft 27 so thatthe brush roll or beater bar 30 rotates at a slower rate but highertorque than the motor drive shaft. A speed reduction (torque increase)ratio of about 4:1 is normal. If the belt 40 has sufficient tension itwill transfer rotation of the motor shaft 27 into rotation of the brushroll pulley 33 and hence the brush roll 30 in the known manner. In sucha case, the shaft 27 is a drive shaft and the shaft ends 32, beater bar30 and pulley 33 constitute a driven shaft.

In order to provide the necessary tension an elastic or stretch typebelt is typically used. Such a belt is advantageous because it is selftensioning. However, such belts also present problems. Most notably,known stretch type belts experience inelastic stretching or deformationover time as a result of age and wear. For example a typical belt in aknown system can experience an increase in length of up to 0.25 inchesover time. As the belt lengthens, its tension decreases. For example, itis know that the tension on the rubber belt in one conventional vacuumcan decrease from 24 pounds to 12 pounds as a result of manufacturingtolerances and age.

In order to make sure that the belt will still have sufficient tensionto drive the beater bar after lengthening, the initial tension of thebelt is designed to be well above the tension required to drive thebrush roll beater bar 30. Thus, in the example given above, if 12 poundsof tension is sufficient, the initial tension (24 pounds) is twice thenecessary tension. Consequently, a needlessly large unbalanced force isapplied to the shafts 27 and 32. The action of this force F on the motorshaft 27 and shaft ends 32 is shown in FIG. 1. A higher belt tensioningforce causes excess load on the bearings resulting in premature wear andfailure of the bearings in the drive motor and brush roller. In mostapplications, require a ball bearing 5 must be used in the heavy loadside of the motor (the side adjacent the belt 40) because of themagnitude of these belt loads. This is expensive and life limiting. Onthe opposite side, a sleeve bearing 7 is used. Again, under higherloads, edge loading occurs and bearing life is limited.

Considering first the bearings in the motor, the ball bearing 5, asmentioned above, is necessary to react belt loads. The sleeve bearing 7experiences high edge loads and often fails. Also, in the case ofplastic sleeve bearings, the bearings seize because of thermo expansiondue to frictional heat generated by high loads. Similarly, the shaftends 32 of the beater bar or brush roll 30 are typically mounted insleeve bearings 7 or expensive ball bearings. If sleeve bearings areused, they experience high edge wear because of the unbalanced belttension force. Thus, it can be seen that there is need for an improvedbearing and bearing support for a belt driven system of this type.

This application relates, in part, to a belt driven system in whichplastic sleeve bearings can be used instead of expensive ball bearings.The principal limitation in a plastic sleeve bearing's performance isthe so-called PV limit. For instance, high ledge loading causes aplastic sleeve bearing to reach its PV limit. PV is the product of loador pressure (P) and sliding velocity (V). A plastic bearing subjected toincreasing PV loading will eventually reach a point of failure known asthe PV limit. The failure point is usually manifested by an abruptincrease in the wear rate of the bearing material.

As long as the mechanical strength of the bearing material is notexceeded, the temperature of the bearing surface is generally the mostimportant factor in determining PV limit. Therefore, anything thataffects surface temperature-- coefficient of friction, thermalconductivity, lubrication, ambient temperature, running clearance,hardness and surface finish of mating materials--will also affect the PVlimit of the bearing.

Thus, the first step in selecting and evaluating a sleeve bearing isdetermining the PV limit required by the intended application. It isusually prudent to allow a generous safety margin in determining PVlimits, because real operating conditions often are more rigorous thanexperimental conditions.

Determining the PV requirements of any application is a three stepprocess. First, the static loading per unit area (P) that the bearingmust withstand in operation must be determined. For journal bearingconfigurations the calculation is as follows:

    P=W/(d×b)

where:

    P=pressure, psi (kg/cm.sup.2)

W=static load, lb (kg)

d=bearing surface ID, in. (cm)

b =bearing length, in. (cm)

Pressure (P) should not exceed certain maximum values at roomtemperature. These can be derived from a table of allowable staticbearing pressure for most known materials. Next, the velocity (V) of thebearing relative to the mating surface must be calculated. For a journalbearing experiencing continuous rotation, as opposed to oscillatorymotion, velocity is calculated as follows:

    V=(dN)

where:

V=surface velocity, in/min (cm/min)

N=speed of rotation, rpm of cycles/min

d=bearing surface ID, in. (cm)

Finally, calculate PV as follows:

    PV (psi-ft/min)=P (psi)×V (in/min) 12

or, in metric units:

    PV (kg/cm.sup.2 -m/sec)=P (kg/cm.sup.2)×V (cm/min)/6000

The PV limits of unlubricated bearing materials are generally availablefrom the manufacturer of the material or from technical literature.Since PV limits for any material vary with different combinations ofpressure and velocity as well as with other test conditions, it isprudent to consult the manufacturer for detailed information.

One material which is particularly well suited to bearing applicationsis the polyimide thermoset material sold by Dupont under the trademarkVESPEL™. Properly lubricated VESPEL™ parts can withstand approximately 1million psi-ft/min.

This application further relates to beam mounted support for thecomponents of a vacuum head power unit. It is believed that the conceptof a beam mounted support has not, to date, been applied to vacuum powerheads. It is also believed that the most advanced work in the field ofthe deflecting beam supports is that of the present inventor. Forinstance, the present inventor's European Patent Application(Publication No. 0343620) describes bearings having beam mounted bearingpads and methods of making the same. The specification of this publishedapplication is incorporated herein by reference. In this case, thebearings are supported by deflecting beam support structures to assistin the formation of a hydrodynamic wedge between a bearing pad and arotating shaft.

Other patents have disclosed flexible support structures for supportinghydrodynamic bearing pads. For instance, U.S. Pat. No. 3,107,955 toTrumpler discloses a bearing having beam mounted bearing pads that movewith a pivoting or swing type motion about a center located in front ofthe pad surface. The beam support is based only on a two dimensionalmodel of pad deflection.

U.S. Pat. No. 4,496,251 to Ide, the present inventor, discloses abearing pad mounted on web-like ligaments to deflect so that a wedgeshaped film of lubricant is formed between the relatively moving parts.

U.S. Pat. No. 4,676,668, also to Ide, discloses a bearing constructionwhich includes a plurality of discrete bearing pads supported in acarrier member. Each bearing pad includes a pad portion and a beam-likesupport structure for supporting the pads as desired.

As mentioned above, the support structures described in these patentshas not heretofore been applied to the power head of a vacuum cleaner.

SUMMARY OF THE PRESENT INVENTION

The present invention solves the problems experienced with conventionalassemblies by providing an improved bearing system and belt tensioningsystem for vacuum cleaner power heads. The system offers a number ofadvantages over conventional systems. First, it is possible to use afixed length inelastic belt which is far more durable. Also, there is noneed for high initial loading since there is no significant loss of belttension over time (the tension is provided by a metal spring not anelastomeric band or belt). Further, there is no need to use expensiveball bearings. Inexpensive one piece bearings molded out of plastic maybe used instead. The bearings can be oriented for maximum life. Thebearing system is improved by allowing a deflection support structure toprovide uniform loading on the bearings to automatically maintainuniform belt tension. Using a plain sleeve bearing or deflection padbearing, a support structure can be developed that provides uniformbearing loading. If desired, the support structure can also be designedto provide the necessary belt tension. Alternatively, a separate belttensioning support may be used.

In accordance with a preferred embodiment of the present invention, thesleeve bearings are modified to include a support structure to provideuniform loading and unrestrained thermo growth. Specifically, theplastic sleeve, or shaft support surface is provided with a deflectingsupport. Thus, the plastic sleeve can move to accommodate movement ofthe shaft it supports. This substantially eliminates the edge wearproblem. The sleeve is preferably split to permit thermo expansion.

To eliminate the need for ball bearings, a substantially constant belttension is used so that the maximum load is much lower than when anelastic belt is used. In order to maintain constant belt tension, themotor and/or the brush roller mount is spring mounted. There are severalways to do this.

For instance, in the case of the brush roller 30, the ends of the rollercould be supported in deflecting pad bearings or sleeves which are inturn supported on legs or beams which can be deflected upon installationto provide the necessary tension. Of course, the deflecting padconstruction should include a beam support to allow the shaft supportsurface, either a sleeve or deflecting pad bearing to move toaccommodate changes in shaft orientation. Alternatively, the motor anddrive shaft can be mounted on a cantilever type support to allow thenecessary deflection.

Presently, however, it is believed that to ensure commercial acceptance,the belt tension system should be easily adaptable to constructions.Thus, in the preferred embodiment, a separate tensioning system is used.If a separate system is to be used, it is best developed in the existingmounting plates 37. Currently, the mounting plates include a metal platewhich supports a bearing, the periphery of the metal plate is mounted inmounting grooves 36 via rubber vibration mounts 35. According to thepresent invention, a support structure is added in the mounting plate.The bearing is thus supported for deflection with respect to theperiphery of the mounting plates. A belt tensioning system can thus beeconomically provided.

Specifically, the present invention provides a belt drive traincomprising a housing, a drive shaft, a driven shaft, an inelastic beltrotatably coupling the drive shaft and the driven shaft; at least twobearings supporting the drive shaft in the housing for rotation; atleast two bearings supporting the driven shaft in the housing forrotation; at least one deflecting bearing mount for supporting at leastone of the bearings, the deflecting bearing mount including a bearingsupport surface which is elastically movable relative to the housing; atleast one of the bearings comprising a self-aligning sleeve bearinghaving a shaft support surface, an outer periphery and at least onebeam-like member connecting the shaft support surface to the outerperiphery so that the shaft support surface can deflect relative to theouter periphery to alter the alignment of the shaft support surface.

One advantage of this system is that the use of the belt tensioningsystem allows elimination of the ball bearings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a bottom view of a conventional vacuum drive assembly;

FIG. 2 is a bottom view of a vacuum drive assembly according to thepresent invention;

FIG. 3A is a front view of a self-adjusting sleeve bearing according tothe present invention;

FIG. 3B is a side cross-section of a shelf adjusting sleeve bearingaccording to the present invention.

FIG. 4A is a front view of a beam mounted bearing mount plate accordingto the present invention;

FIG. 4B is an end of view of the bearing mount plate of FIG. 4A; and

FIG. 4C is a back view of the bearing mount plate of FIG. 4A.

DETAILED DESCRIPTION

FIG. 2 shows a bottom view of a vacuum belt drive in accordance with oneembodiment of the present invention. As is apparent by comparing FIG. 2with FIG. 1, this embodiment is easily adapted to conventional vacuumbelt drive of the type shown in FIG. 1. In particular, the differencesbetween the drives assembly of FIG. 2 and that of FIG. 1 reside in themounting plates 137 for supporting the brush roll or beater bar 30 andthe bearing 70 used to support the motor drive shaft 27 and the shaftends 32 of the brush roller beater bar 30. Also, the belt 140 is of afixed length, in elastic type.

Functionally, the major difference between the assembly shown in FIG 2and the conventional assembly shown in FIG. 1 is that belt tension iscreated by the use of a beam mounted shaft support plate instead of bythe use of an elastic belt. Consequently, there is no need to initiallyover tension the drive system. Thus, the loads experienced are less thanthose experienced in a conventional system thus reducing wear. Also, thesleeve bearings 70 are a self-adjusting type so that the orientation ofthe sleeve surface is adjustable such that the shaft load acts acrossthe entire sleeve surface so that edge wear does not occur. Preferably,the sleeve bearings are constructed of a material having a high PV limitsuch as VESPEL™.

The details of the self-adjusting bearing 70 of the present inventionare shown in FIGS. 3A and 3B. As shown, the bearing 70 comprises asleeve portion 71, a radially extending ligament 72 supporting thesleeve portion 71 an an outer support surface 73 supporting the ligament72. As best shown in FIG. 3B the ligament 72 is thin in the axialdirection, and, as shown in FIG. 3A, the ligament 72 is relativelynarrow in the circumferential direction. Accordingly, the ligamentprovides a relatively flexible support for the sleeve portion 71. Thus,that the axis 71X of the sleeve portion can be oriented so as to alignitself with the axis of the shaft portion supported in the sleeve. Inthis way, the load applied by the shaft is applied equally across thesurface of the sleeve 71 thus avoiding edge wear.

The belt tension force, indicated at F, acts radially along the ligament72. This ensures the rigidity of the support in the direction of thetensioning force so that the support does not cause slackness of thebelt.

The flexible support of the sleeve portion 71 can be achieved by supportelements other than a ligament of the type shown as 72 in FIGS. 3A and3B. If desired, the sleeve 71 can be supported by a multi-beam supportof the type shown in applicant's previous patents and published patentapplication, the disclosures of which are herein incorporated byreference. However, in this case, it is believed that the simple radialligament support which allows adjustment of the axis 71x of the sleeve71 is sufficient to insure long life of the sleeve 71.

As described heretofore, the sleeve bearing of the present invention isbelieved to be a significant improvement over the sleeve bearings .usedin existing vacuum drive assemblies. However, further improvements arepossible. A number of these improvements are illustrated in FIG. 3A.Specifically, the sleeve 71 may be split as indicated at 71s to allowthermo expansion of the sleeve. The split 71s should be radiallyopposite the ligament 72 so that when the shaft loading force F isapplied, the split 71s does not structurally weaken the sleeve 71.

Another preferred feature is the provision of one or more grooves 71g ina surface of the sleeve 71. The primary function of these grooves 71g isto provide straight paths to kick out debris between the shaft and thesleeve surface. This debris, if left in place, could cause rapid wear ofthe sleeve surface.

Further, as shown in FIG. 3A, the sleeve 71 is spaced a substantialdistance from the outer support surface 73. As a result, a significantamount of air can flow between the outer surface of the sleeve 71 andthe inner surface of the outer support surface 73. It is particularlydesirable to allow such an air flow to cool the motor in the bearingssupporting the motor.

As mentioned before, it is important that the force F acting on theself-adjusting bearing 70 act radially along the support ligaments 72.Accordingly, when the bearing 70 is assembled into the drive assembly,it must be positioned such that the force acts in the intended directionas shown at F in FIG. 3A. There are several ways to obtain precisepositioning of the self-adjusting bearing 70. For example, a notch 73nmay be provided in the outer support surface 73 as shown in FIG. 3A.This notch 73n receives a locating projection in the bearing supportsurface to precisely orient the self-adjusting bearing 70 in theassembled state. Alternatively, the outer support surface 73 of theself-adjusting bearing 70 could be non-cylindrical such that it wouldonly fit in the housing when properly positioned. In particular, theouter surface could be rectangular, triangular or any other suitablenon-cylindrical shape. In some cases, the use of such a non-cylindricalshape might inhibit air flow which, as mentioned above, is sometimesimportant. The bearing is preferably constructed of a high performancebearing plastic. Most preferably VESPEL™ the polyimide thermosetmaterial sold by Dupont. This material has extremely good wearcharacteristics.

The details of the beam mounted bearing mount or support plate used inthe assembly shown in FIG. 2 are shown in FIGS. 4A, 4B, and 4C. As showntherein, the mount plate 137 has a shape similar to that of aconventional mounting plate of the type shown at 37 in FIG. 1. Ofcourse, this specific shape is not required, but it is useful indesigning a system which is easily adapted to existing vacuum driveassemblies.

The support plate includes an axially extending bearing support surface137B for supporting a sleeve bearing, a ball bearing, or, according tothe present invention, a self-adjusting sleeve bearing of the typedescribed above. It is also possible that the sleeve bearing orself-adjusting sleeve bearing could be formed integrally with thesupport plate. However, this is not preferred. The support surface 137Bis connected to the outer periphery of the support plate 137 by a thinflexible ligament 37L. The primary flexibility of the ligament 137L isin the plane of the paper along the line of action by arrows indicatedin FIGS. 4A and 4C. In the embodiment shown, the ligament does not offera great deal of flexibility out of the plane of the paper since this isnot believed necessary. However, if desired such flexibility could bedesigned in accordance with principles discussed in applicant's abovementioned published applications and patents relating to beam mountedsupports which, are incorporated herein by reference.

As a result of the flexible support of the bearing support surface 137Bby the flexible ligament 137L, the belt tension necessary to allowdriving of the brush roll pulley 33 by the motor shaft 27 can beachieved without the use of an elastic belt. Specifically, the ligament137, not the belt, is elastically flexible such that when assembled, theligament 137L is deflected from its normal position. Since the ligament137L is elastic, it tends to deflect back to its original positioncreating a tension on the belt 140.

Preferably, the support plate 137 is formed of a metal. Metal obviouslyretains its elasticity to a much greater extent than rubber which istypically used in elastic belts. Accordingly, there is no significantchange in the elastic characteristic of the ligament 137L during thelife of the vacuum cleaner. It follows that the tension characteristicsof the system will not change. Therefore, it is not necessary toovertension the belt. Also, as can be appreciated, there is no need touse an elastic belt since the belt tension is provided by the supportplate 137. Thus, it can be seen that the mounting plate 137 shown inFIGS. 4A, 4B and 4C provides a spring-type mounting for the beater bar.

From the above, it can be appreciated that the present inventionprovides a simple system for dramatically improving the performance of avacuum belt drive system. These improvements result from the combinationof using a spring-type beater bar support and self-aligning cantileversupport bearing. These elements can be used in various parts of thevacuum belt drive system. It is critical, in accordance with thepreferred embodiment of the present invention that a spring-type bearingsupport 137 be used to support bearing which supports the shaft end 32adjacent to the brush roll pulley 32. It is not, however, essential thata spring-type bearing mount or support be used at the bearing at theopposite end. However, this is certainly possible, if desired.Similarly, it is most important to use a self-aligning cantilever-typebearing 70 at the end of the motor shaft 27 furthest from the belt 140.However, it is also advantageous to use a self-adjusting bearing 70 tosupport the end of the motor shaft 27 closest to the belt 140 for, amongother reasons, allowing air flow into the motor. The cantilever-typeadjusting bearing should also be at the shaft end 32 of the brush rollor beater bar 30 furthest from the pulley. If desired, theself-adjusting bearing can also be used in connection with thespring-mounted support 137 used at the pulley end. However, care shouldbe taken to insure that the flexibility of the cantilever bearingsupport does not interfere with the belt tensioning force created by thespring-mounted support 137.

As mentioned earlier, other ways of generating tension on the belt arepossible. For instance, the motor 20 can be mounted on a cantilever-typeframe to generate the necessary tension. Alternatively, the beater baror brush roll 30 can be mounted in bearing having a cantilever elementto provide the requisite tension. While these types of support may beappropriate for a newly designed vacuum drive system they are not asreadily adaptable to existing systems. Accordingly, the system describedabove is believed better for that purpose.

What is claimed is:
 1. In a vacuum cleaner drive system which includes ahousing, a motor having a drive shaft supported on bearings, a beaterbar having shaft ends extending from each end thereof, the beater barshaft ends being supported in the housing on bearings and a drivenpulley secured to one shaft end thereof for rotation with the beaterbar, and a belt passing around the motor drive shaft and the drivenpulley so that the motor drive shaft can drive the driven pulley and thebeater bar via the belt, the improvement comprising: a belt which issubstantially in elastic and a deflecting support structure forsupporting a supported member, the supported member being one of themotor drive and the shaft end on which the driven pulley is secured; thesupport structure being elastically flexible so that the position of thesupported member in the housing is adjustable such that the distancebetween the drive shaft and the drive pulley can be reduced to allowassembly of the inelastic belt onto the drive pulley and motor driveshaft and wherein after such assembly the elasticity of the supportstructure tensions the inelastic belt such that the driven pulley can bedriven by the motor drive shaft via the inelastic belt, and wherein atleast one of the bearing supporting the motor drive shaft being aself-aligning plastic bearing comprising a bearing support surface, atleast one beam-like ligament supporting the bearing surface and an outersupport surface supporting at least one beam-like ligament such that thebearing support surface is flexibly supported with respect to the outersupport surface.
 2. The drive system of claim 1, wherein the bearing isformed of VESPEL™.
 3. The drive system of claim 1, wherein the bearingis a sleeve bearing having a single bearing support surface and a singleligament supports the bearing support surface on the outer supportsurface.
 4. The drive system of claim 3, wherein the bearing supportsurface is split at a point circumferentially located opposite thebeam-like ligament.
 5. The drive system of claim 3, wherein the supportsurface of the bearing includes at least one axially extending groove toallow kicking out of debris during operation.
 6. The drive system ofclaim 3, wherein the outer support surface has a non-cylindricalconfiguration such that it must be properly aligned when assembled inthe system.
 7. The drive system of claim 1, wherein the bearing is adeflecting pad bearing.
 8. The drive system of claim 1, wherein thedeflecting support structure comprises mounting plates located at eachend of the beater bar, at least one of the mounting plates including abearing support member for supporting the bearings which support theshaft ends of the beater bar, an outer surface and a flexible ligamentconnecting the bearing support member to the outer surface such that thebearing support member is flexibly mounted to the outer member such thatthe shaft ends of the heater bar are movable in the assembled state. 9.A vacuum cleaner drive system comprising: a housing, a motor having adrive shaft supported on bearings, a beater bar having shaft endsextending from each end thereof, the beater bar shaft ends beingsupported in the housing on bearings and a driven pulley secured to oneshaft end thereof for rotation with the beater bar, a substantiallyinelastic belt passing around the motor drive shaft and the drivenpulley so that the motor drive shaft can drive the driven pulley and thebeater bar via the belt, mounting plates located at each end of thebeater bar, at least one of the mounting plates including a bearingsupport member for supporting the bearings which support the shaft endsof the beater bar, an outer surface and a flexible ligament having apredetermined elasticity connecting the bearing support member to theouter surface whereby the bearing support member is flexibly mounted tothe outer member such that the shaft ends of the beater bar are movablein the assembled state so that the distance between the drive shaft andthe drive pulley can be reduced to allow assembly of the inelastic beltonto the drive pulley and motor drive shaft and wherein after suchassembly the elasticity of the flexible ligament tensions the inelasticbelt such that the driven pulley can be driven by the motor drive shaftvia the inelastic belt.
 10. The drive system of claim 9, wherein atleast one of the bearings supporting the motor drive shaft is aself-aligning plastic bearing comprising a bearing support surface, atleast one beam-like ligament supporting the bearing support surface andan outer support surface supporting at least one beam-like ligament suchthat the bearing support surface is flexibly supported with respect tothe outer support surface.
 11. The drive system of claim 10, wherein thebearing is a sleeve bearing having a single bearing support surface anda single ligament supports the bearing support surface on the outersupport surface.
 12. The drive system of claim 11, wherein the bearingsupport surface is split at a point circumferentially located oppositethe beam-like ligament.
 13. The drive system of claim 11, wherein thesupport surface of the bearing includes at least one axially extendinggroove to allow kicking out of debris during operation.
 14. The drivesystem of claim 11, wherein the outer support surface has anon-cylindrical configuration such that it must be properly aligned whenassembled in the system.
 15. The drive system of claim 10, wherein thebearing is a deflecting pad bearing.
 16. A vacuum cleaner drive systemcomprising:a housing; a motor having a drive shaft supported by bearingsin the housing; a beater bar having shaft ends extending from each endthereof, the shaft ends being supported by bearings; a driven pulleysecured to one of the heater bar shaft ends for rotation therewith; aninelastic belt passing over the drive shaft and the driven pulley sothat the motor drive shaft can drive the drive pulley and the beater barvia the belt; a bearing mount supporting at least one of the bearings,the bearing mount comprising: a bearing support surface, an outerportion mounted in the housing and at least one beam-like ligamentconnecting the bearing support surface to the outer portion, theligament being elastically deflectable such that a bearing supported onthe support surface and the shaft supported by such bearing can beelastically displaced from their static position in at least onedirection to allow the inelastic belt to be passed around the shaft andwherein the tendency of the ligament to return to its static positiontensions the belt.
 17. The drive system of claim 16, wherein the bearingmount comprises a mounting plate having an outer periphery, a shaftsupport surface and an elastically deflectable ligament connecting theshaft support surface to the outer periphery so as to allow movement ofthe shaft support surface relative to the housing.
 18. The drive systemof claim 16, wherein at least one of the bearings supporting the motordrive shaft is a self-aligning plastic bearing comprising a bearingsupport surface, at least one beam-like ligament supporting the bearingsupport surface and an outer support surface supporting at least onebeam-like ligament such that the bearing support surface is flexiblysupported with respect to the outer support surface.
 19. The drivesystem of claim 16, wherein mounting plates are located at each end ofthe beater bar, at least one of the mounting plates comprising thebearing mount and including a bearing support member for supporting thebearings which support the shaft ends of the beater bar, an outersurface and a flexible ligament connecting the bearing support member tothe outer surface such that the bearing support member is flexiblymounted to the outer member such that the shaft ends of the beater barare movable in the assembled state.